Modification History
Not applicable.
Unit Descriptor
Unit descriptor |
This unit of competency covers developing the specification for a refractory repair and then monitoring that repair to ensure it complies with the specification. It is intended for refractory experts who will most likely also have some management responsibility. |
Application of the Unit
Application of the unit |
This unit of competency requires the application of knowledge of refractory materials, installation and failure modes to determine an appropriate repair method. It covers repairs to all types of refractories. This unit does NOT cover the investigation of refractory failures, refer to PMC557094A Investigate refractory failures . The units are obviously related and it may be appropriate to consider both concurrently. This unit applies to individuals who may design a refractory installation and may also monitor the installation of refractory, or they may be repair specialists. They may be working in liaison with other refractory specialists or they may be the sole refractory specialist for this job/in their organisation. They will typically be liaising with a range of other technical experts as well as management and maybe accounts. This unit may apply to individuals working for an organisation which supplies and installs refractories, is a refractory consulting organisation or a client organisation which buys and uses the refractory. |
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Prerequisite units |
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Employability Skills Information
Employability skills |
This unit contains employability skills. |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Confirm repair specification |
1.1. Check repair specification against agreed set of requirements for the repair 1.2. Identify discrepancies or conflicts in requirements 1.3. Confirm repair requirements and specifications |
2. Design installation process |
2.1. Determine refractory materials to be repaired 2.2. Determine refractory material to be used in making the repair 2.3. Determine repair installation/application requirements 2.4. Determine installation equipment requirements 2.5. Determine anchor/keying/adhesion requirements 2.6. Determine repair method 2.7. Determine post repair application requirements 2.8. Determine temporary support or shores required 2.9. Design formwork if required 2.10. Design scaffolding or other internal access needs if required 2.11. Design external access/egress means if required 2.12. Identify installation health, safety and environment (HSE) hazards 2.13. Determine appropriate hazard controls 2.14. Check for discrepancies or conflicts in the designs and take appropriate action |
3. Prepare for installation |
3.1. Specify repair procedure 3.2. Liaise with relevant stakeholders 3.3. Modify specification if needed 3.4. Ensure correct ordering of requirements 3.5. Identify time critical items for the installation 3.6. Identify other items critical to the success of the project 3.7. Identify or develop measures to monitor all critical items 3.8. Prepare repair specification |
4. Monitor installation |
4.1. Ensure requirements meet specification/contract 4.2. Ensure hazard controls are in place and effective 4.3. Monitor work to installation specification 4.4. Take appropriate action on non-conformances as required 4.5. Report during project as required 4.6. Complete end of project documentation on completion |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This section describes the skills and knowledge required for this unit. |
Required skills |
Required skills include:
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Required knowledge |
Required knowledge includes:
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Evidence Guide
EVIDENCE GUIDE |
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The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
Assessment of this unit should include demonstrated competence in a workplace based project or a simulated workplace project. Access should be available to all normally accessed tables, data etc which would be available to and used by a competent refractory specialist performing this assignment. |
Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Competence must be demonstrated in the ability to select an appropriate material and write the required specification. |
Context of and specific resources for assessment |
Assessment may occur on the job or in an appropriately simulated environment. Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices. Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability. Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities. |
Method of assessment |
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Guidance information for assessment |
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed. |
Range Statement
RANGE STATEMENT |
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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Refractory materials |
Refractory materials may include one or more of:
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Repair methods |
Repair methods include:
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Shores |
Shores may include:
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Installation equipment |
Installation equipment may include one or more of:
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Anchors and keys |
Types of anchors may include:
Keys include cut mechanical keys Adhesion may include:
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Post repair requirements |
Post repair requirements may include:
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HSE hazards |
HSE hazards may include:
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Hazard control |
Appropriate hazard control should be determined by:
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Stakeholders |
Stakeholders may include:
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Requirements |
Requirements include:
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Time critical items |
Time critical items are those items which if not completed on time will cause the project to run overtime and may be determined from:
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Repair specification |
Repair specification should include:
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End of project documentation |
End of project documentation may include:
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Unit Sector(s)
Unit sector |
Operational/technical |
Competency field
Competency field |
Co-requisite units
Co-requisite units |
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